We’re an FBA seller in the health / medical device category selling large, heavy, high-price machines. We’re facing a brutal returns problem that’s crushing our margins, and I’m hoping people with similar experience can share what actually works.

Our situation:

  • Product: large medical/wellness devices, high cost, heavy/bulky

  • Amazon’s issue: no official refurbishment program for health/wellness categories

  • Result: every returned unit is automatically marked unsellable

  • Return rate: 25–40%, mostly due to wrong expectations

  • Some say intensity is too weak

  • Others say it’s too strong

  • Many are just surprised by size/weight

What we’ve tried:

  • Amazon bulk liquidation: terrible recovery, and resellers flood the market with ultra-low prices → customers see them and demand refunds to re-buy cheaper

  • Third-party overseas warehouses: slow inspection, long turnaround, poor communication

  • Disposal: huge loss per unit

  • Amazon’s Grade & Resell: too risky, easily leads to bad reviews

We’re not trying to cut corners — we just want to reduce returns and handle returned inventory without destroying our profit and pricing.

Has anyone solved this with real, tested methods? I’d really appreciate any advice.